Success story

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Audio AI Could Improve Safety and Reduce Costs for Power Companies.

Background

A major electric power company operates a large number of critical machines in its power plants and substations around the clock. Key equipment like turbines and transformers play a vital role in ensuring uninterrupted power supply. Any failure in these machines could lead to widespread blackouts and costly equipment damage. However, the early signs of such failures often manifest as high-frequency sounds, which are beyond the range of human hearing, making early detection difficult.

Adopting Audio AI

To address this challenge, the company implemented Atomrock’s Audio AI solution. This AI system analyzes high-frequency sounds emitted by machines in real time, identifying potential issues before they escalate. To further enhance incident response, the Audio AI system was integrated with a real-time video monitoring system and automated alert notifications, allowing the team to act swiftly when an anomaly is detected.

Solution

AI Detects Anomalies Early to Prevent Disasters

One day, the AI system detected an unusual high-frequency sound from a transformer at one of the company’s substations. This sound, undetectable by humans, indicated early-stage wear and tear within the transformer. The AI system analyzed the anomaly and flagged it as a potential fault.

Immediately, the real-time video monitoring system activated, providing live footage of the affected equipment to the management team. Simultaneously, alerts were automatically sent to the maintenance team and relevant personnel. Acting on the notification, the maintenance team quickly arrived on-site and stopped the transformer’s operation for an emergency inspection.

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Outcome

Disaster Averted and Costs Saved

Upon inspection, the team discovered worn components inside the transformer and promptly replaced them. If left undetected, the transformer could have failed entirely, causing a massive blackout and incurring millions in repair costs.

Thanks to the early detection capabilities of the Audio AI system, the company successfully prevented a potential disaster, avoided costly repairs, and ensured uninterrupted power supply, safeguarding the community from disruptions.

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Results and Future Plans

The company achieved the following outcomes:

60% reduction in equipment downtime

20% decrease in annual maintenance costs

Significant reduction in risk and improved safety

Stable and reliable power supply maintained

Moving forward, the company plans to expand the use of Audio AI and video monitoring systems to other power plants and substations, building a more comprehensive preventive maintenance infrastructure. "With AI technology, we can now respond faster and more accurately to potential issues, ensuring stable power delivery," said the maintenance manager.

Conclusion

This success story demonstrates how AI and IoT integration can enhance the operational efficiency, safety, and cost-effectiveness of power companies. Atomrock's Audio AI solution offers reliable support, helping businesses prepare for the future and thrive.